Site na teknụzụ ịgbado ọkụ na-ewu ewu,ultrasonic ifeemepụtara dị ka usoro ịgbado ọkụ ọhụrụ, nke nwere uru na-enweghị atụ na ịgbado ọkụ nke otu ma ọ bụ ọla dị iche iche.N'ihi na ịgbado ọkụ ultrasonic na-abụghị ọla anaghị achọ mgbanwe na isi mmalite okpomọkụ, usoro welded agaghị eme ka ọ bụrụ nke okpomọkụ na-eme ka ọ ghara ịdị na-enwe nchekasị.
Okwu mmalite nke Ultrasonic welding technology
Ultrasonic ịgbado ọkụbụ ojiji nke elu ugboro vibration ifefefefefe n'elu ihe abụọ a ga-welded, n'ihe banyere nrụgide, nke mere na ihe abụọ n'elu esemokwu na e guzobere fusion n'etiti molekụla n'ígwé.Isi ihe nke a set nkeultrasonic ịgbado ọkụ usorogụnyereultrasonic generator, ultrasonic transducer, ultrasonic flange, mpi ultrasonic, ebu na ultrasonic igwe ahụ.
Ụkpụrụ ịgbado ọkụ nke Ultrasonic
Ụkpụrụ ultrasonic plastic ịgbado ọkụ: ultrasonic edinam na plastic kọntaktị elu nke thermoplastic, ga-emepụta iri puku kwuru iri puku ugboro nke elu-ugboro vibration kwa nkeji, nke a na-eru a ụfọdụ njupụta nke elu-ugboro vibration, na ultrasonic ume na-ebunye na ịgbado ọkụ. ebe, n'ihi na ịgbado ọkụ ebe bụ abụọ ịgbado ọkụ interface na ụda na-eguzogide, otú ọ ga-emepụta mpaghara elu okpomọkụ.
Na n'ihi na ndị ogbenye thermal conductivity nke plastic, ọ na-apụghị kesaa na oge, gbakọtara na ịgbado ọkụ ebe, dapụtara na ngwa ngwa agbaze nke kọntaktị elu nke abụọ plastics, na ụfọdụ nrụgide, nke mere na ọ na-fused n'ime otu. .Mgbe ultrasonic kwụsịrị ịrụ ọrụ, ka nrụgide ahụ gaa n'ihu maka sekọnd ole na ole iji mee ka ọ dị ike, na-eme ka ọkpụkpụ siri ike nke mkpụrụ ndụ nwere ike iji ike dị nso na nke akụrụngwa.
Àgwà nke ultrasound plastic ịgbado ọkụ na-adabere njupụta nke transducer ịgbado ọkụ isi, agbakwunyere nrụgide na ịgbado ọkụ oge na ihe atọ ndị ọzọ, ịgbado ọkụ oge na ịgbado ọkụ isi nrụgide nwere ike gbanwee, njupụta na-ekpebisi transducer na njupụta mkpara.
Enwere uru bara uru maka mmekọrịta nke ọnụọgụ atọ ndị a.Mgbe ike karịrị uru kwesịrị ekwesị, ọnụ ọgụgụ na-agbaze nke plastik ga-abụ nnukwu na ihe ịgbado ọkụ dị mfe imebi.Ọ bụrụ na ike dị ntakịrị, ọ dịghị mfe ịgbado ọkụ, nrụgide agbakwunyere enweghị ike ịdị ukwuu.Nrụgide kachasị mma a bụ ngwaahịa nke ogologo akụkụ nke akụkụ welded na nrụgide kachasị mma kwa 1mm nke nsọtụ.
Ụkpụrụ ultrasonic metal welding: Ụkpụrụ nke ultrasonic metal welding bụ usoro pụrụ iche iji jikọọ otu ma ọ bụ ọla dị iche iche site na iji ike vibration nke ultrasonic ugboro (karịa 16KHz).Metal na ultrasonic ịgbado ọkụ, ọ bụghị nnyefe nke ugbu a na workpiece, ma ọ bụ workpiece bụ doro elu okpomọkụ okpomọkụ isi iyi, ma n'okpuru static mgbali, vibration ike nke etiti n'ime esemokwu ọrụ n'etiti workpiece, deformation ike na mmachi okpomọkụ ịrị elu. .
Metallurgical bonding n'etiti nkwonkwo bụ a siri ike steeti ịgbado ọkụ na-enweghị agbaze nke isi metal.Ya mere, ọ nwere ike imeri spatter na oxidation nke ọma site na ịgbado ọkụ na-eguzogide.Ultrasonic ịgbado ọkụ igwe nwere ike ji mee otu ebe ịgbado ọkụ, multi pointing ịgbado ọkụ na obere warara ịgbado ọkụ nke ọla kọpa, ọlaọcha, aluminum, nickel na ndị ọzọ na-abụghị ferrous metal filaments ma ọ bụ mkpa mpempe akwụkwọ ihe.Enwere ike iji ya mee ihe n'ọtụtụ ebe na ịgbado ọkụ nke ụzọ silicon na-achịkwa, mpempe fuse, ụzọ eletriki, mpempe akwụkwọ batrị lithium na ntị ogwe.
Ultrasonic ịgbado ọkụ usoro
1) Welding usoro: na ultrasound elu ugboro vibration ịgbado ọkụ isi n'okpuru agafeghị oke nrụgide, mee ka abụọ iberibe plastic nkwonkwo elu esemokwu okpomọkụ na ozugbo agbaze nkwonkwo, na ịgbado ọkụ ike pụrụ iji tụnyere ontology, ịmụta kwesịrị ekwesị artifacts na ezi uche interface imewe, nwere ike nweta. enweghị mmiri na ikuku, na-eji AIDS eme ihe adịghị mma nke ịkagbu, ịgbado ọkụ dị ọcha nke ọma.
2) Ọdịdị: yiri usoro maohan, usoro a ga-abụ concave udi ịgbado ọkụ isi nrụgide na plastic mpụta mgbanaka, sonic ịgbado ọkụ ntutu njuputa mgbe ultra-elu ugboro vibration ga-agbaze na-akpụ na plastic ntekwasa na metal ihe na-ofu, na-eji ire ụtọ. na ọdịdị mara mma, a na-eji usoro a na ngwá electronic, mpi nke ọdịdị edozi, na ihe ịchọ mma nke oghere oghere, wdg.
3) Heat staking: na nnyefe nke ịgbado ọkụ isi na kwesịrị ekwesị nrụgide, metal akụkụ (dị ka mkpụrụ, kposara, wdg) na-squeezed n'ime echekwabara plastic oghere na ofu na a ụfọdụ omimi.Mgbe emechara, erughị ala na torque nwere ike iji tụnyere ike nke omenala ịkpụzi akpụ, nke nwere ike zere ntụpọ nke injection ebu mmebi na ngwa ngwa injection.
4) Riveting ịgbado ọkụ: riveting ịgbado ọkụ usoro na-ezo aka vibration nke ịgbado ọkụ isi ka pịa protrusion nke ihe mere na-ekpo ọkụ agbaze n'ime rivet udi, nke mere na ihe abụọ ahụ n'ibu riveting.
5) Ebe ịgbado ọkụ: Spot ịgbado ọkụ na-ezo aka n'ókè ịgbado ọkụ nke ihe na-adịghị mfe chepụta maka ịgbado ọkụ akara, nke nwekwara ike nweta welding mmetụta.
Ihe dị mma maka ịgbado ọkụ ultrasonic
1. Ultrasonic ịgbado ọkụ kwesịrị ekwesị niile thermoplastics, amorphous plastics dị ka ABS, PMMA, PC, PS;Plastic Semi-kristal dị ka PA, PET, CA, POM, PE na PP.
2. Ultrasonic welding dịkwa mma maka akwa akwa na-abụghị textile, dị ka akwa thermoplastic, ihe polymeric, akwụkwọ mkpuchi na akwa agwakọta.
Akụkụ ọzọ anyị ga-egosi gị igwe ịgbado ọkụ ultrasonic nke a na-ejikarị na ultrasonic welding welding interface imewe na mpaghara ngwa, ọ bụrụ na ị nwere mmasị na ha, biko soro anyị.
Anyị bụ ndị ọkachamara na mmepụta nke ultrasonic welding machine, nnukwu igwe ịgbado ọkụ, ultrasonic generator, metal welding machine, custom welding machine, etc. Ọ bụrụ na ịchọrọ ịmata ihe ọ bụla gbasara nkà na ụzụ ultrasound, biko nweere onwe gị ịkpọtụrụ anyị.
Oge nzipu: Ọktoba 27-2022